Challenger Gold Maximises Returns with Strategic Toll Milling Operation

Challenger Gold Ltd-CEL-Mining trucks navigate through rugged terrain.

Challenger Gold Ltd

  • ASX Code: CEL
  • Market Cap: $162,288,882
  • Shares On Issue (SOI): 1,690,509,189
  • Cash: $1,925,000 (as of 31 March 2025)
  • This is a special feature article produced for our partner. 

    Challenger Strikes Gold with Lucrative Toll Milling Strategy

    Challenger Gold has unveiled a robust economic case for its Hualilan Toll Milling Project in Argentina, demonstrating the company's strategic approach to early cash flow generation while preserving long-term growth potential.

    High-Grade, High-Return Mining Operation Ready for Quick Production

    The prefeasibility study (PFS) outlines a compelling economic case with pre-tax cash flows of US$82.5 million and post-tax cash flows of US$56.6 million over a compact three-year toll milling operation. With a pre-tax NPV of US$73.8 million at a 5% discount rate and remarkably quick payback period of just 7 months, the project presents an exceptional opportunity for near-term shareholder returns.

    What's particularly noteworthy is that these figures are based on a conservative gold price assumption of US$2,500/oz – significantly below current spot prices. At current market prices of approximately US$3,300/oz, the project's pre-tax NPV would surge to US$123.3 million.

    "This toll milling strategy provides us with a capital-efficient pathway to early production and cash flow while preserving our options for future large-scale development," said a company representative.

    Smart Capital Strategy Minimises Upfront Investment

    A key strength of Challenger's approach is the minimal upfront capital requirement of just US$4.2 million, plus US$4.7 million in working capital. This lean capital structure is achieved through several strategic decisions:

    1. Processing agreement with Austral Gold's Casposo facility – eliminating the need for on-site processing infrastructure
    2. Mining equipment under rent-to-buy arrangements – deferring major capital outlays
    3. Specialised contractor services for drill and blast operations
    4. Leveraging existing site infrastructure from exploration activities

    This capital-light approach significantly de-risks the project while maintaining impressive returns, with an All-In Sustaining Cost (AISC) of US$1,454/oz gold equivalent.

    Understanding the Toll Milling Operation

    The project will extract 465,000 tonnes of high-grade ore from three open pits – Norte, Sanchez, and Magnata – over a 24-month mining period. This material will be transported 165km to Austral Gold's Casposo processing facility, where it will be processed in quarterly campaigns of 75,000 tonnes.

    With average grades of 6.2 g/t gold and 35.3 g/t silver, the operation is expected to produce approximately 76,800 ounces of gold and 339,500 ounces of silver over the project life. Metallurgical testing indicates strong recoveries of 84.4% for gold and 65.7% for silver using conventional processing methods.

    The Grade Control Advantage

    Metallurgical testing has demonstrated that Challenger's Hualilan ore is particularly amenable to processing at the Casposo facility. In fact, the ore appears less competent and less abrasive than the parameters used in the Casposo circuit design, potentially allowing for finer grinding and improved recoveries.

    The stockpiling strategy is designed to optimise grade delivery and cash flow, with ore sorted into four grade-based stockpiles:

    • Very high-grade (>10 g/t AuEq)
    • High-grade (6.0-10.0 g/t AuEq)
    • Medium-grade (3.0-6.0 g/t AuEq)
    • Low-grade (1.9-3.0 g/t AuEq)

    This approach allows for controlled blending to maintain consistent mill feed while prioritising higher-grade material early in the production schedule to maximise initial cash flows.

    Understanding Argentinian Mining Economics

    For investors new to the Argentinian mining sector, it's important to understand several key economic factors that affect mining operations in the country:

    Argentina applies a 35% corporate tax rate, though the project benefits from accelerated depreciation provisions for mining investments. Additionally, there are royalties of 3% to the province and a 1.5% community royalty, along with export duties of 8% for gold and 4.5% for silver.

    The recent removal of longstanding currency controls and the effective floating of the peso have significantly reduced currency-related risks for mining companies operating in Argentina. Companies will be able to repatriate profits out of the country as of 2025, subject to some restrictions.

    Why Investors Should Track Challenger Gold

    Challenger Gold represents a compelling investment opportunity for several key reasons:

    1. Near-term production and cash flow – With mining scheduled to commence in October 2025 and first gold production in November 2025, investors won't have to wait long for returns.

    2. Low-risk development path – The toll milling approach drastically reduces execution risk by leveraging existing processing infrastructure and minimising upfront capital.

    3. Strong leverage to gold price – At current gold prices, the project economics improve dramatically, with pre-tax NPV increasing by over 65% from base case assumptions.

    4. Future growth potential – The toll milling operation is just the first step in Challenger's broader development strategy. The company is simultaneously advancing studies for a full-scale, on-site processing facility to unlock the full potential of the Hualilan resource.

    5. Recently financed – The company has recently raised AUD$28.4 million, providing sufficient funds to fully finance the project into cash flow without further dilution.

    With site preparation already underway and a clear path to production, Challenger Gold offers investors a rare opportunity to participate in a near-term gold production story with exceptional economics and significant upside potential.

    Ready to Capitalise on Challenger Gold's Lucrative Toll Milling Strategy?

    Explore the impressive economics and near-term production potential of Challenger Gold's Hualilan Project in Argentina. With minimal capital requirements, rapid payback and strong leverage to gold prices, this ASX-listed company offers a compelling investment opportunity. Visit www.challengergold.com to learn more about this capital-efficient pathway to early cash flow and discover why Challenger Gold should be on your investment watchlist.

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    Discovery Alert does not guarantee the accuracy or completeness of the information provided in its articles. The information does not constitute financial or investment advice. Readers are encouraged to conduct their own due diligence or speak to a licensed financial advisor before making any investment decisions.

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